Industrial Robot Powder Coating | Automation, Flexibility and Efficiency
Industrial Robot Powder Coating | Automation, Flexibility and Efficiency
If you're looking to improve your powder coating operations for parts of all sizes and shapes, you can turn to advanced robotics to improve finish quality, consistency and throughput while significantly reducing operating costs and reducing material waste and dusty environments for manual labor .
Advances in Robotic Powder Coating
Easy to install and program, the robot is fast, reliable and effortlessly applies the exact same high-quality finish time and time again.
Robotic painting saves an estimated 25-30% of paint compared to manual processes, providing a very fast return on investment (ROI).
Robotic powder coating improves safety by reducing human worker exposure to dust and other environmental risks, as well as reducing repetitive motion injuries.
A flexible painting robot can efficiently paint complex parts with grooves, curved and wavy surfaces, and the idea of touching pipes that are difficult for humans to reach.
Robots can be used for primer, primer, topcoat, clearcoat and spray dispensing, using water-based, solvent-based, powder, glaze and glue/adhesive materials.
Coating robot technology and application equipment.
Powder Coating Robot
For the powder application process, the technology and equipment related to powder spraying should be considered to coordinate with the robot operation. Automatic spray guns, controllers, nozzles, pumps all provide high performance for robotic painting operations
1. The spray gun is suitable for plastic and metal powder based on the latest spraying technology.
2. Strong and durable spray gun with a wide range of nozzle choices is an important key to master complex coating requirements.
3. The high transmission efficiency significantly improves the productivity of the system, and the low weight is also suitable for low-load painting robots.
4. Internal mounting of hoses, pneumatic and power lines means they are centrally guided within the robot arm, allowing full mobility of the robot.
5. The pump technology always maintains a stable and reproducible quality during the long painting process. Long hose lengths and bending of the robot arm have no effect on powder output.
6. Since the robot action is controlled by the robot, the coating process and all its parameters and programs are controlled by a separate gun control unit, which can provide multiple programming methods according to the workpiece shape, series size and quality requirements,
